Viking F1213F Specifications

Page 0 INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR THE ROTARY TANKER PUMP

Page 9 2.4 Cleaning. The RTPTM pump series is suitable for both manual cleaning and CIP (Cleaning In Place), refer to section 3.3.2. The product

Page 10 2.5.1 Atex Information Plate 2.5.2 Equipment Groups & Catergories Category 2

Page 11 2.6 Pump Model and Serial Number. Should you require any information regarding your RTPTM rotary lobe pump contact JPUK or your JPUK distr

Page 12 3.0 General. 3.1 RTPTM Pumping Principle. The pumping action of the rotary lobe pump principle is generated by the contra-rotation of two pu

Page 13 3.2 RTPTM Operating Parameters. Fig 5 Operating Parameters RTP20 Theoretical Displacement Nominal Connection Size Max Diff. Pressure Maxi

Page 14 Be sure ample room is provided around the pump to allow for: • Access to the pump and drive for routine inspection and maintenance, i.e. to

Page 15 Observing the following general guidelines should ensure the best possible suction condition is created. • Suction piping is at least the s

Page 16 Where motor mounted options are to be installed follow the manufactures recommended guidelines. However, when installing a pump complete with

Page 17 3.4 Start Up Procedure. - Check that all piping and associated equipment are clean and free from debris and that all pipe connection

Page 18 - Ensure product is available in the tank before starting pump. This is very important for pumps installed with unflushed product seals, as t

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Page 19 Where heating/cooling devices are employed, the heating/cooling media should be circulated 15-20 minutes prior to pump start-up and should be

Page 20 3.8 Integral Pressure Relief Valve. Integral pressure relief valves are normally used to protect the pump from the effects of increases in

Page 21 Fig 9 Pre-Set Relief Valve. ITEM NUMBER DESCRIPTION 101 RV FRONT COVER 103 DIAPHRAGM (PTFE FACE TO THE PR

Page 22 4.0 RTPTM Pump Dismantling and Assembly. Before undertaking any work on the pump the Shutdown Procedure should be followed in section 3.5, an

Page 23 4.1 Disassembly. 4.1.1 Front Cover and Rotor Removal see Fig 10. - Follow recommended Shutdown Procedure, referring to section 3.5. -

Page 24 4.1.2 Gearbox Dismantling (After Completing 4.1.1). The following procedures assume that pump has been removed from the baseplate and that th

Page 25 - Remove shaft assemblies from the gearbox (16, see fig 5.6). Shaft assemblies will be complete with gears (14), and bearings (24 and 19) – s

Page 26 4.1.3 Shaft Disassembly. - Remove the rear bearing assembly (19). - Remove the timing gear screws (23). - Remove the timing gear (14) an

Page 27 4.2 Assembly. 4.2.1 Gearbox & Rotorcase Assembly, see fig 14. - Install front bearing cups (24 not shown). Do not install the fro

Page 28 4.2.2 Shaft Assembly – RTP20 - Install front bearing (24) to shaft (9 or 10). - Install o-rings (26 and 25), to shafts (9 or 10) in the

Page 2 INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR RTPTM ROTARY LOBE PUMPS. 11..00 SSAAFFEETTYY IINNFFOORRMMAATTIIOONN.. 44 11..11 RRIISSKK

Page 29 4.2.3 Shaft Assembly – RTP30 - Install front bearing (24) to shaft (9 or 10). - Install o-rings (26 and 25), to shafts (9 or 10) in the a

Page 30 4.2.4 Timing. - Rotate the shafts (9 and 10) so as to position the gaps made by the missing splines, in the vertically uppermost position, s

Page 31 Fig 17 Aligning the mesh point. - Remove the shaft assemblies from the gearbox (16). - Using the holes provided drill and ream both gear

Page 32 4.2.5 Setting the rolling torque. It is important that the product seals and both front and rear lip seals are not installed until the beari

Page 33 4.3 Product Seal Fitting and Removal. 4.3.1 General Procedures for Installing Seals. - Mechanical seals are precision-engineered assembli

Page 34 i) Terminology. a) "Quench" - To provide a liquid barrier, which is not, induced to flow through the seal area by any external me

Page 35 4.3.2 RTP20 O-Ring Seal. Fig 22 O-Ring Seal Cartridge. Read the general procedures before proceeding, refer to sectio

Page 36 4.3.3 RTP30 Class 1 Hygienic Mechanical Seal. Fig 19 Class 1 Hygienic Mechanical Seal. Read the general procedures before proceeding, refe

Page 37 4.3.4 RTP30 Class 2 Hygienic Mechanical Seal. Fig 20 Class 2 Hygienic Mechanical Seal. Read the general procedures before proceeding, refe

Page 38 4.3.5 RTP30 Standard Radial Lip Seal. Fig 21 Standard Radial Lip Seal Cartridge. Read the general procedures before proceeding, refer to s

Page 3 44..33 PPRROODDUUCCTT SSEEAALL FFIITTTTIINNGG AANNDD RREEMMOOVVAALL.. 3333 44..33..11 GGEENNEERRAALL PPRROOCCEEDDUURREESS FFOORR IINN

Page 39 4.3.6 RTP30 O-Ring Seal. Fig 22 O-Ring Seal Cartridge. Read the general procedures before proceeding, refer to section 4.3.1. - Remove

Page 40 5.0 Specifications. 5.1 Clearance Chart A B C D Millimetres 0.30 – 0.50 0.25 – 0.50 0.45 – 0.65 0.25 – 0.40 RTP2

Page 41 5.2 Fasteners & Torque Settings. ITEM DESCRIPTION POSITION RTP20 RTP30 2 Socket He

Page 42 5.3 Lubricants. The recommended synthetic gearbox grease for use in the RTPTM is one that is intended for ‘sealed for life’ units. Suitable f

Page 43 5.4 Tool List. Listed below are tools required for the maintenance of the RTPTM pump. RTP20 TYPE SIZE OR RANGE HEXAGON (ALLEN) KEY 3 MM

Page 44 BB100 mm or 4" PORT80 mm or 3" PORT 5.5 RRTTPP3300 FFoouunnddaattiioonn DDiimmeennssiioonnss –– SSttuubb SShhaafftt DDrri

Page 45 BBECDTSAQMPRNLHBHTHSXXVW4 HOLES 'U' DIACONNECTION SIZE 5.5.1 RTP20 and 30 Foundation Dimensions – Basic Pump (Hydraulic Drive)

Page 46 Dimensions in millimetres Dimensions in Inches A B1 B2 B3 B4 B5 C D E HB HS HT L M N P Q R S T U V W X Wei

Page 47 5.6 Typical Basic Pump Build

Page 48 5.7 Trouble Shooting. NO FLOW IRREGULAR FLOW UNDER CAPACITY PUMP OVERHEATS MOTOR OVERHEATS EXCESSIVE ROTOR WEAR EXCESSIVE SEAL WEAR NOISE

Page 4 1.0 Safety Information. INCORRECT INSTALLATION, OPERATION, OR MAINTENANCE OF EQUIPMENT MAY CAUSE SEVERE PERSONAL INJURY OR DEATH AND/OR EQUIPM

Page 49 5.8 RTPTM Service History. Pump Serial No: Date Comments

Page 50 5.9 Notes. The information contained in this document is correct at time of print, but may be subject t

Page 51 Johnson Pump (UK) Ltd. O A unit of IDEX Corporation Highfield Industrial Estate, Edi

Page 5 The mounting of the pump or pump unit should be solid and stable. Pump orientation must be considered in relation to drainage requirements. O

Page 6 DO NOT attempt any maintenance or disassembly of the pump or pump unit without first ensuring that: - The pump is fully isolated from the po

Page 7 1.1 Risk assessment relating to the use of Johnson Pump (UK) Ltd. RTP rotary lobe pumps and pump units in potentially explosive atmospheres.

Page 8 2.0 Introduction. 2.1 General. RTPTM rotary lobe pump is manufactured by Johnson Pump (UK) Ltd. a subsidiary of Viking Pump Inc., Cedar Fal