Viking SLAL User Manual

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SL SERIES PUMP WITH HEAD REMOVED
SL SERIES PUMP CUTAWAY
TECHNICAL SERVICE MANUAL
VIKING PUMP, INC. A Unit of IDEX Corporation Cedar Falls, IA 50613 USA
SECTION TSM 288
PAGE 1 OF 36
ISSUE A
CONTENTS
1.0 Safety Information ...................................................2
1.1
Risk Assessment Relating to the Use of Viking
Pump Classic+ Rotary Lobe Pumps and Pump
Units in Potentially Explosive Atmospheres ............
3
2.0
Introduction .............................................................3
2.1
General ...................................................................3
2.2
Viking Pump Distributors .........................................3
2.3
Receipts and Storage..............................................3
2.4
Cleaning ..................................................................3
2.5
Pump Model Designation ........................................4
2.6
Atex Information Plate .............................................4
2.6.1
Equipment Groups & Categories ............................4
2.7
Pump Model and Serial Number .............................4
2.8
Standard Pump Component Terms .........................5
3.0
General ...................................................................5
3.1
SL Pumping Principle ..............................................5
3.2
Rotary Lobe Pump Principle ...................................5
3.3
SL Pump Operating Parameters .............................5
3.4
System Design and Installation ...............................6
3.4.1
Installation For In-Line Cleaning Systems...............7
3.5
Start Up Procedure .................................................7
3.6
Shutdown Procedure...............................................8
3.7
Routine Maintenance ..............................................8
3.8
Integral Pressure Relief Valves ...............................8
3.8.1
Setting and Operating Spring Loaded Valves .........8
3.8.2
Setting and Operating Air Loaded Valve .................9
3.9
Rectangular Inlet ................................................... 11
3.9.1
Jacketed Head ......................................................11
3.9.2
Jacketed Casing....................................................12
4.0
SL Pump Dismantling and Assembly ....................12
4.1
Pump Assembly SLA – SLF ..................................13
4.1.1
Shaft Assembly .....................................................13
4.1.2
Rolling Torque / Pre-load .......................................14
4.1.3
Casing Assembly...................................................14
4.1.4
Rotor Assembly .....................................................15
4.1.5
Setting Front Clearances SLA – SLD ....................15
4.1.6
Setting Front Clearance SLE and SLF ..................15
4.1.7
Foot Assembly.......................................................16
4.1.8
Timing – Multilobe Rotors Only .............................16
4.1.9
Gearbox Assembly ................................................17
4.1.10
Final Assembly ......................................................17
4.2
Pump Assembly SLG ............................................18
4.2.1
Shaft Assembly .....................................................18
4.2.2
Rolling Torque / Pre-load .......................................19
4.2.3
Final Pre-load Assembly .......................................19
4.2.4
Timing – Multilobe Rotors only ..............................19
4.2.5
Foot Assembly.......................................................20
4.2.6
Setting Front Clearance SLG ................................21
4.2.7
Final Assembly ......................................................21
4.2.8
Gearbox Assembly ................................................22
5.0
Seals .....................................................................23
5.1
Single Seal SLA – SLG .........................................23
5.2
Single Flush SLA – SLF ........................................24
5.3
Single Flush SLG ..................................................26
5.4
Double Seal SLA, SLB, SLC .................................27
5.5
Double Seal SLD – SLG .......................................29
5.6
Rotary Seal Removal ............................................30
6.0
Specications ........................................................31
6.1
Clearance Chart ....................................................31
6.2
Fasteners & Torque Settings .................................32
6.3
Lip-Seal Setting Distances ....................................33
6.4
Lubricants..............................................................33
6.5
Material Specication ............................................33
6.6
Trouble Shooting ...................................................33
6.7
SL Series Foundation Dimensions ........................34
6.8
Tool List .................................................................35
SL SERIES ROTARY LOBE PUMPS
MODELS SLAS, SLAL, SLBS, SLBL, SLCS, SLCL,
SLDS, SLDL, SLES, SLEL, SLFS, SLFL, SLGS, SLGL
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1 2 3 4 5 6 ... 35 36

Summary of Contents

Page 1 - TECHNICAL SERVICE MANUAL

SL SERIES PUMP WITH HEAD REMOVEDSL SERIES PUMP CUTAWAYTECHNICAL SERVICE MANUALVIKING PUMP, INC. • A Unit of IDEX Corporation • Cedar Falls, IA 50613 U

Page 2 - 1.0 SAFETY INFORMATION

FIGURE 14114114B AFIGURE 15125122116117119117120121118114101112103A103BFIGURE 12131109127126107108106110A110A112101FIGURE 13112123108107SECTION TSM 28

Page 3

FIGURE 16SECTION TSM 288 ISSUE A PAGE 11 OF 363.9 RECTANGULAR INLETSLAS SLAL SLBS SLBL SLCS SLCL SLDS SLDL SLES SLEL SLFS SLFL SLGS SLGLB 64 64 64 6

Page 4 - Fax: (319) 273-815 7

SECTION TSM 288 ISSUE A PAGE 12 OF 36When removing and retting lipseals or O-rings care should be taken to avoid cutting or tearing t

Page 5

5.03 4.01 5.04FIGURE 194.01FIGURE 204.01 5.04FIGURE 21TWO TIMING MARKS ON DRIVEONE TIMING MARK ON LAYFIGURE 22iFIGURE 185.01 / 5.025.125.03FIGURE 22ii

Page 6 - INSTALLATION

FIGURE 25To increase the pre-load add shims to position A.To decrease the pre-load remove Shims from position A.See section 6.2 for pre-load settings.

Page 7 - CLEANING SYSTEMS

FIGURE 282.012.02FIGURE 274.013.01 4.07FIGURE 29iPOSITION B POSITION ALOCKNUTTAB WASHERFIGURE 29ii2.02 2.01 5.18 5.17FIGURE 29iii5.17SECTION TSM 288 I

Page 8

POSITION CFIGURE 32FIGURE 335.11FIGURE 31POSITION MFIGURE 306.016.02FIGURE 29IIII5.185.195.215.17SECTION TSM 288 ISSUE A PAGE 16 OF 36• To change

Page 9 - LOADED VALVE

4.03 4.04FIGURE 344.01FIGURE 35FIGURE 364.084.04FIGURE 373.017.03FIGURE 384.073.01FIGURE 392.02 / 2.032.01FIGURE 401.043.01SECTION TSM 288 ISSUE A PAG

Page 10

FIGURE 445.04FIGURE 454.10 5.03 4.10 5.04FIGURE 46FIGURE 435.165.03FIGURE 42IIFILLING POINTFIGURE 42I1.011.03FIGURE 411.021.01SECTION TSM 288 ISSUE A

Page 11 - 3.9.1 JACKETED HEAD

FIGURE 48647281535.05FIGURE 475.03FIGURE 49MACHINEDFACEFIGURE 505.115.05FIGURE 515.22TWO TIMING MARKS ON DRIVEONE TIMING MARK ON LAYFIGURE 52SECTION T

Page 12 - 3.9.2 JACKETED CASING

SECTION TSM 288 ISSUE A PAGE 2 OF 36DO NOT OPERATE PUMP IF:- The head is not installed correctly.- Any guards are missing or incorrectly installed.

Page 13 - 4.1.1 SHAFT ASSEMBLY

FIGURE 57POSITION CFIGURE 586.016.02FIGURE 56POSITION MFIGURE 555.175.182.012.01FIGURE 545.07 5.065.095.08FIGURE 53NOTE: On a right hand helical gear,

Page 14 - 4.1.2 ROLLING TORQUE /

FIGURE 603.01 4.01 4.07FIGURE 615.17FIGURE 62FIGURE 63FIGURE 594.07SECTION TSM 288 ISSUE A PAGE 21 OF 36• Install the casing (3.01) onto the bearing

Page 15 - SLE AND SLF

FIGURE 692.012.02 / 2.03FIGURE 703.011.04FIGURE 68FIGURE 673.017.034.03 4.04FIGURE 644.01FIGURE 654.02FIGURE 664.084.04SECTION TSM 288 ISSUE A PAGE 22

Page 16 - ROTORS ONLY

FIGURE 74FIGURE 768.01FIGURE 738.028.048.068.078.058.038.098.08FIGURE 758.088.09FIGURE 72iiFILLING POINTFIGURE 72i1.011.03FIGURE 711.011.02SECTION TSM

Page 17 - 4.1.10 FINAL ASSEMBLY

FIGURE 84FIGURE 828.018.02 2.01FIGURE 838.018.028.048.06 8.088.098.178.188.198.208.168.058.03FIGURE 818.048.03FIGURE 783.017.034.07FIGURE 77SLA-F SLG5

Page 18 - 4.2.1 SHAFT ASSEMBLY

FIGURE 86FIGURE 89 FIGURE 90FIGURE 878.09FIGURE 888.198.20FIGURE 858.088.09FIGURE 928.068.178.18FIGURE 938.048.03FIGURE 913.017.034.07SECTION TSM 288

Page 19 - 4.2.3 FINAL PRE-LOAD ASSEMBLY

FIGURE 1013.01 4.07FIGURE 1003.017.03FIGURE 995.15FIGURE 98FIGURE 948.018.02 2.01FIGURE 96FIGURE 958.018.02 8.04 8.06 8.08 8.178.09 8.188.168.058.03FI

Page 20 - 4.2.5 FOOT ASSEMBLY

FIGURE 106FIGURE 1078.088.09FIGURE 1048.012.018.02FIGURE 1058.008.008.008.00 8.008.008.008.008.008.008.00FIGURE 1028.068.178.18FIGURE 1038.038.03FIGUR

Page 21 - 4.2.7 FINAL ASSEMBLY

FIGURE 1142.018.018.02FIGURE 1128.108.068.08FIGURE 1138.048.03FIGURE 1095.15FIGURE 1108.118.19FIGURE 1113.017.034.07SECTION TSM 288 ISSUE A PAGE 28 OF

Page 22 - 4.2.8 GEARBOX ASSEMBLY

FIGURE 119SLA-F SLG5.15FIGURE 1208.118.128.198.138.15FIGURE 118FIGURE 1158.038.058.108.198.158.128.118.068.088.098.048.018.02FIGURE 1178.088.09FIGURE

Page 23 - 5.1 SINGLE SEAL SLA – SLG

SECTION TSM 288 ISSUE A PAGE 3 OF 36Source of HazardsPotential HazardsFrequency of HazardsRecommended MeasuresUnvented CavitiesBuild up of explosive

Page 24 - 5.2 SINGLE FLUSH SLA – SLF

FIGURE 125FIGURE 126FIGURE 1228.068.10FIGURE 1238.038.04FIGURE 1248.028.012.01SECTION TSM 288 ISSUE A PAGE 30 OF 365.6 ROTARY SEAL REMOVAL• To rem

Page 25

FIGURE 127SECTION TSM 288 ISSUE A PAGE 31 OF 366.0 SPECIFICATIONS6.1 CLEARANCE CHARTMetric Clearances ( x 0.1 mm)PumpModelSides Front BackMeshMin

Page 26 - 5.3 SINGLE FLUSH SLG

SECTION TSM 288 ISSUE A PAGE 32 OF 366.2 FASTENERS & TORQUE SETTINGSItem Description PositionPump ModelSLA SLB SLC SLD SLE SLF SLG6.02Socket Hea

Page 27 - SLB, SLC

FIGURE 128SECTION TSM 288 ISSUE A PAGE 33 OF 366.3 LIP-SEAL SETTING DISTANCESPumpModelDimension“X” (mm)Dimension“X” (inch)SLAS 4 0.16SLBL 6 0.24SLC

Page 28

FIGURE 129SECTION TSM 288 ISSUE A PAGE 34 OF 366.7 SL SERIES FOUNDATION DIMENSIONSVWX XHSTPSECDB BAMQRNLHBHTJGFK4 OFF HOLES"U" DIAModel J

Page 29 - 5.5 DOUBLE SEAL SLD – SLG

SECTION TSM 288 ISSUE A PAGE 35 OF 36Type Size or Range SLA SLB SLC SLD SLE SLF SLGCombination Spanner13 mm17 mm 19 mm 24 mm Hexagon (Allen) K

Page 30 - 5.6 ROTARY SEAL REMOVAL

SL SERIES ROTARY LOBE PUMPSMODELS SLAS, SLAL, SLBS, SLBL, SLCS, SLCL,SLDS, SLDL, SLES, SLEL, SLFS, SLFL, SLGS, SLGLWARRANTYViking warrants all prod

Page 31 - 6.1 CLEARANCE CHART

FIGURE 1FIGURE 2Equipment-groups (Annex I of the EC-Directive 94/9/EC)Group I(mines, mine gas & dust)Group II(other explosive atmospheres gas/dust

Page 32

FIGURE 5FIGURE 66a 6b 6c 6d 6eFLOWSECTION TSM 288 ISSUE A PAGE 5 OF 363.3 SL SERIES PUMP OPERATING PARAMETERSThe maximum pressure and speed operatin

Page 33 - 6.6 TROUBLE SHOOTING

FIGURE 810.0 Meters (32.8 Feet) Water ColumnSuction LiftOr VacuumAtmosphericPressureSuctionHeadNPSHAvailableSuction LineFriction LossVapourPressureNPS

Page 34 - FIGURE 129

FIGURE 9ROTATIONDISCHARGE SUCTIONSUCTIONROTATIONSECTION TSM 288 ISSUE A PAGE 7 OF 363.5 START UP PROCEDURE• Check that all piping and associated eq

Page 35 - 6.8 TOOL LIST

SECTION TSM 288 ISSUE A PAGE 8 OF 36Integral pressure relief valves are normally used to protect the pump from the effects of increases in system pre

Page 36

FIGURE 10108107FIGURE 11108129111107102128SECTION TSM 288 ISSUE A PAGE 9 OF 36For Integral Relief Valve with Manual Lift - see Figure 11.• To opera

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